PMP21488

High efficiency 3.3-V/4-A synchronous flyback with hiccup protection reference design

PMP21488

Design files

Overview

This flyback reference design is for an isolated 15-W low voltage rail. It features a LM5020—100-V wide input flyback controller.  A synchronous secondary rectifier UCC24610 was used for high efficiency. It further enhances the LM5020 with hiccup protection by using a simply discrete circuitry. It is good for low voltage isolated supplies where high efficiency and hiccup protection are needed.

Features
  • 43-V - 57-V in and 3.3-V/4-A out for isolated supplies
  • High efficiency 86.4% reduces thermal dissipation
  • Hiccup protection for enhanced safety and reliability
  • Small solution size: 1" x 1.775" (25.4 mm x 45.1 mm)
Output voltage options PMP21488.1
Vin (Min) (V) 43
Vin (Max) (V) 57
Vout (Nom) (V) 3.3
Iout (Max) (A) 4
Output Power (W) 13.2
Isolated/Non-Isolated Isolated
Input Type DC
Topology Flyback- Synchronous
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

TIDT067.PDF (2559 K)

Test results for the reference design, including efficiency graphs, test prerequisites and more

TIDRYJ2.PDF (23 K)

Detailed schematic diagram for design layout and components

TIDRYJ3.PDF (77 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDRYJ4.PDF (26 K)

Detailed overview of design layout for component placement

TIDCF71.ZIP (79 K)

Design file that contains information on physical board layer of design PCB

TIDRYJ5.PDF (149 K)

PCB layer plot file used for generating PCB design layout

Products

Includes TI products in the design and potential alternatives.

AC/DC & DC/DC controllers (external FET)

LM502013-100V Wide Vin, Current Mode PWM Boost, Flyback, Sepic Controller

Data sheet: PDF
AC/DC & DC/DC controllers (external FET)

UCC24610Secondary side synchronous rectifier controller

Data sheet: PDF | HTML
MOSFETs

CSD18543Q3A60-V, N channel NexFET™ power MOSFET, single SON 3 mm x 3 mm, 9.9 mOhm

Data sheet: PDF | HTML
Shunt voltage references

LMV431A1%, low-voltage (1.24-V) adjustable precision shunt regulator

Data sheet: PDF

Technical documentation

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Type Title Date
* Test report A high efficiency 3.3-V/4-A synchronous flyback reference design Jan. 04, 2019

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