PMP22771

Four output flyback bias converter reference design for inverter and motor drive applications

PMP22771

Design files

Overview

This isolated primary regulated flyback converter reference design provides a total of eight output voltages. These outputs consist of four isolated pairs of +18V  and -5.1 V outputs with three pairs capable of 25 mA maximum and one capable of 75 mA maximum. These outputs are designed to be used as an IGBT driver bias supply for a total of six IGBTs (25 mA for three high-side drivers and 75 mA for three low-side drivers). It operates over an input voltage range of 7 V - 32 V in a compact form factor with a single transformer.

Features
  • Primary-side regulation via transformer bias winding eliminates optocoupler which results in a compact size
  • A single transformer provides all the output voltages required to supply IGBT driver bias power for a  6-phase motor
  • Excellent balanced load output voltage regulation (<2% @ 50% imbalance)
  • Optimized to provide a compact size
Output voltage options PMP22771.1 PMP22771.2 PMP22771.3 PMP22771.4 PMP22771.5 PMP22771.6 PMP22771.7 PMP22771.8
Vin (Min) (V) 7 7 7 7 7 7 7 7
Vin (Max) (V) 32 32 32 32 32 32 32 32
Vout (Nom) (V) 18 -5.1 18 -5.1 18 -5.1 18 -5.1
Iout (Max) (A) .075 .075 .025 .025 .025 .025 .025 .025
Output Power (W) 1.35 .3825 .45 .1275 .45 .1275 .45 .1275
Isolated/Non-Isolated Isolated Isolated Isolated Isolated Isolated Isolated Isolated Isolated
Input Type DC DC DC DC DC DC DC DC
Topology Flyback- Non Sync Flyback- Non Sync Flyback- Non Sync Flyback- Non Sync Flyback- Non Sync Flyback- Non Sync Flyback- Non Sync Flyback- Non Sync
Automotive
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

PDF | HTML
TIDT225.PDF (7224 K)

Test results for the reference design, including efficiency graphs, test prerequisites and more

TIDM832.PDF (224 K)

Detailed schematic diagram for design layout and components

TIDM833.PDF (174 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDM834.PDF (211 K)

Detailed overview of design layout for component placement

TIDM836.ZIP (880 K)

Files used for 3D models or 2D drawings of IC components

TIDCG01.ZIP (593 K)

Design file that contains information on physical board layer of design PCB

TIDM835.PDF (825 K)

PCB layer plot file used for generating PCB design layout

Products

Includes TI products in the design and potential alternatives.

AC/DC & DC/DC controllers (external FET)

LM51551-Q12.2-MHz wide VIN, 1.5-A MOSFET driver, non-synchronous boost controller, hiccup mode protection

Data sheet: PDF | HTML

Technical documentation

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Type Title Date
* Test report Four Output Flyback Bias Converter Reference Design for Inverter and Motor Drive PDF | HTML Mar. 24, 2021

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