PMP22800

24V, 1.2A DC/DC flyback reference design

PMP22800

Design files

Overview

This reference design uses the LM51551 as a secondary side regulated (SSR) flyback controller. It converts an input of 8 to 28.8 V and 24 V at a maximum power of 28.8 W. The supply starts up at a minimum input of 15.5 V and can operate to 8-V input. The design also includes the synchronous buck converter, LMR33620, to step down 24 V to 5 V. This design features the option to evaluate either the TPS26631 eFuse or LM74700 ideal diode controller as input protection devices.

Features
  • DC/DC flyback maintains precise output regulation with SSR
  • Hiccup mode overcurrent protection
  • Catalog transformer
  • All components on top layer
  • Option to compare two different input protection circuits
Output voltage options PMP22800.1 PMP22800.2
Vin (Min) (V) 8 21.6
Vin (Max) (V) 28.8 26.4
Vout (Nom) (V) 24 5
Iout (Max) (A) 1.2 1.6
Output Power (W) 28.8 8
Isolated/Non-Isolated Isolated Non-Isolated
Input Type DC DC
Topology Flyback- Non Sync Buck- Synchronous
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

PDF | HTML
TIDT291.PDF (2024 K)

Test results for the reference design, including efficiency graphs, test prerequisites and more

TIDMAL1.PDF (313 K)

Detailed schematic diagram for design layout and components

TIDMAL2.PDF (159 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDMAL3.PDF (253 K)

Detailed overview of design layout for component placement

TIDMAL5.ZIP (1113 K)

Files used for 3D models or 2D drawings of IC components

TIDCG81.ZIP (573 K)

Design file that contains information on physical board layer of design PCB

TIDMAL4.PDF (861 K)

PCB layer plot file used for generating PCB design layout

Products

Includes TI products in the design and potential alternatives.

AC/DC & DC/DC controllers (external FET)

LM515512.2-MHz wide VIN nonsynchronous boost, flyback, & SEPIC controller with hiccup

Data sheet: PDF | HTML
AC/DC & DC/DC converters (integrated FET)

LMR33620SIMPLE SWITCHER® 3.8V to 36V, 2A Synchronous Buck Converter With Ultra-Low EMI

Data sheet: PDF | HTML
Ideal diode/ORing controllers

LM74700-Q13.2-V to 65-V, 80-uA IQ automotive ideal diode controller

Data sheet: PDF | HTML

Technical documentation

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Type Title Date
Test report 24-V, 1.2-A DC-DC Flyback Reference Design PDF | HTML Jun. 24, 2022

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