PMP30934

IGBT and SiC gate drive auxiliary PSU reference design

PMP30934

Design files

Overview

This reference design introduces a tiny auxiliary power supply unit (PSU) used to supply automotive insulated-gate bipolar transistor (IGBT) or automotive silicon carbide (SiC) transistor gate drive.. The isolated outputs support three gate controls. Each is supplied with +17 V and -4 V. For transformer windings simplicity, a virtual ground by ZENER diodes has been implemented for symmetrical loading.

The LM25184 controller supports primary-side regulation just by controlling the flyback voltage from the secondary side. There is no need for an additional auxiliary winding. Valley switching is beneficial for efficiency. To reduce reflected ripple to source, a differential input filter has been added to the PSR flyback converter.

Features
  • Two-stage differential input filter to prevent conducted emissions
  • Three outputs (+17 V and -4 V ) with efficiency of 86% at full load and temperature rise of +15 K at full load
  • Simple transformer windings by using virtual output return provides isolation voltage of 2500 VRMS
  • No opto-isolator design, primary side regulation
  • Two-layer board, single-side assembly and high-power density by using integrated FET and circuit geometry of 70 mm x 35 mm
  • Maximum height of 7.4 mm by low profile transformer
Output voltage options PMP30934.1 PMP30934.2 PMP30934.3 PMP30934.4 PMP30934.5 PMP30934.6
Vin (Min) (V) 6 6 6 6 6 6
Vin (Max) (V) 27 27 27 27 27 27
Vout (Nom) (V) 17 -4 17 -4 17 -4
Iout (Max) (A) .05 .05 .05 .05 .05 .05
Output Power (W) .85 .2 .85 .2 .85 .2
Isolated/Non-Isolated Isolated Isolated Isolated Isolated Isolated Isolated
Input Type DC DC DC DC DC DC
Topology Flyback- Integrated Switch^Flyback- Non Sync Flyback- Integrated Switch^Flyback- Non Sync Flyback- Integrated Switch^Flyback- Non Sync Flyback- Integrated Switch^Flyback- Non Sync Flyback- Integrated Switch^Flyback- Non Sync Flyback- Integrated Switch^Flyback- Non Sync
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

PDF | HTML
TIDT277.PDF (1795 K)

Test results for the reference design, including efficiency graphs, test prerequisites and more

TIDMAD3.PDF (211 K)

Detailed schematic diagram for design layout and components

TIDMAD4.PDF (253 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDMAD5.PDF (202 K)

Detailed overview of design layout for component placement

TIDMAD7.ZIP (689 K)

Files used for 3D models or 2D drawings of IC components

TIDCG65.ZIP (111 K)

Design file that contains information on physical board layer of design PCB

TIDMAD6.PDF (525 K)

PCB layer plot file used for generating PCB design layout

Products

Includes TI products in the design and potential alternatives.

AC/DC & DC/DC converters (integrated FET)

LM25184-Q1Automotive 42-VIN no-opto flyback converter with 65-V, 4.1-A integrated MOSFET

Data sheet: PDF | HTML

Technical documentation

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Type Title Date
Test report IGBT and SiC Gate Drive Auxiliary PSU Reference Design PDF | HTML Apr. 14, 2022

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