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PMP23365

24V, 3A Class 8 PoE PD reference design with external hot swap and telemetry

PMP23365

Design files

Overview

This reference design implements a Power-over-Ethernet (PoE) power device (PD) active-clamp forward converter with 24V and 3A output. A TPS23730 PD with integrated pulse-width modulator (PWM) controller provides the necessary functions for the PoE PD and PWM control for the active-clamp forward converter. This design uses secondary-side regulation (SSR) with an optocoupler feedback. An external hot swap is added to enable Class-7 and 8 PD applications. INA237 is used on the primary side to monitor the DC/DC input voltage and current, and the power information is sent to the secondary side by either I2C isolator or optocoupler-based circuits.

Features
  • IEEE 802.3bt Type 3 compliant PoE PD
  • Integrated PWM controller for flyback or active clamp forward configuration
  • Frequency dithering for EMI reduction
  • Soft-start control with advanced start-up and hiccup mode overload protection
  • Soft-stop shutdown
  • Optional adapter input
Output voltage options PMP23365.1
Vin (Min) (V) 37
Vin (Max) (V) 57
Vout (Nom) (V) 24
Iout (Max) (A) 3
Output Power (W) 72
Isolated/Non-Isolated Isolated
Input Type DC
Topology Forward- Active Clamp
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

PDF | HTML
TIDT381.PDF (2635 K)

Test results for the reference design, including efficiency graphs, test prerequisites and more

TIDMCP8A.PDF (656 K)

Detailed schematic diagram for design layout and components

TIDMCQ0.PDF (171 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDMCP9.PDF (508 K)

Detailed overview of design layout for component placement

TIDMCQ2.ZIP (3768 K)

Files used for 3D models or 2D drawings of IC components

TIDCGN6.ZIP (1461 K)

Design file that contains information on physical board layer of design PCB

TIDMCQ1.PDF (2750 K)

PCB layer plot file used for generating PCB design layout

Products

Includes TI products in the design and potential alternatives.

AC/DC & DC/DC converters (integrated FET)

LMR54410SIMPLE SWITCHER® power converter 4.5-V to 36-V, 1-A, synchronous buck with 80-µA IQ

Data sheet: PDF | HTML
Digital power monitors

INA23785-V, 16-bit, I2C output current/voltage/power monitor with alert

Data sheet: PDF | HTML
I2C & I3C level shifters, buffers & hubs

TCA9517A2-bit level-translating 400-kHz I2C/SMBus buffer/repeater with powered-off high-impedance

Data sheet: PDF | HTML
I2C isolators

ISO1640Hot-swappable, robust-EMC bidirectional I2C isolator with bidirectional clock

Data sheet: PDF | HTML
Linear & low-dropout (LDO) regulators

TLV760100-mA, 30-V, low-dropout voltage regulator

Data sheet: PDF | HTML
MOSFETs

CSD19538Q2100-V, N channel NexFET™ power MOSFET, single SON 2 mm x 2 mm, 59 mOhm

Data sheet: PDF | HTML
Powered devices

TPS23730IEEE 802.3bt type-3 class 1-6 PoE 2 PD with high efficiency DC-DC controller

Data sheet: PDF | HTML
Shunt voltage references

TL431Adjustable precision shunt regulator

Data sheet: PDF | HTML

Technical documentation

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* Test report Class 8 PoE PD Reference Design (24V, 3A) with External Hotswap and Telemetry PDF | HTML Mar. 04, 2024

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