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PMP23463

300W thin profile LLC reference design

PMP23463

Design files

Overview

This reference design demonstrates a half-bridge resonant converter on a single copper layer printed circuit board (PCB) that accepts a 385V input and generates an isolated 22.5V output up to 13.5A load. This design is comprised of the UCC256603 half-bridge LLC controller and UCC24612 synchronous rectifier (SR) controller, achieving a peak efficiency of 95.76%. PMP23463 achieves < 1% output ripple at no load and < 3% output voltage deviation during no load to full load transient.

Features
  • Single layer PCB
  • Less than or equal to 10mm maximum component height
  • Less than output voltage deviation during no load to full load transient
Output voltage options PMP23463.1
Vin (Min) (V) 350
Vin (Max) (V) 400
Vout (Nom) (V) 22.5
Iout (Max) (A) 13.5
Output Power (W) 303.75
Isolated/Non-Isolated Isolated
Input Type DC
Topology Half Bridge- LLC
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

PDF | HTML
TIDT397.PDF (2514 K)

Test results for the reference design, including efficiency graphs, test prerequisites and more

TIDMDH7.PDF (332 K)

Detailed schematic diagram for design layout and components

TIDMDI1.PDF (163 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDMDI0.ZIP (44781 K)

Files used for 3D models or 2D drawings of IC components

TIDCGT0.ZIP (1319 K)

Design file that contains information on physical board layer of design PCB

TIDMDH8.PDF (1057 K)

PCB layer plot file used for generating PCB design layout

Products

Includes TI products in the design and potential alternatives.

AC/DC & DC/DC controllers (external FET)

UCC24612High-frequency multi-mode synchronous rectifier controller

Data sheet: PDF | HTML
AC/DC & DC/DC controllers (external FET)

UCC25660Wide VIN and VOUT 750kHz LLC controller

Data sheet: PDF | HTML
Linear & low-dropout (LDO) regulators

LM3171.5-A, 40-V, adjustable linear voltage regulator

Data sheet: PDF | HTML
Shunt voltage references

TL432Adjustable precision shunt regulator (reverse pinout)

Data sheet: PDF | HTML

Technical documentation

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Type Title Date
* Test report 300W Thin Profile LLC Reference Design PDF | HTML Oct. 29, 2024

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