PMP41166
3.6kW 3-level flying cap totem-pole bridgeless PFC reference design
PMP41166
Overview
This reference design is a 3.6kW, single-phase, 3-level flying cap totem-pole bridgeless power factor correction (PFC) converter targeting modular hardware system common redundant power supply (M-CRPS) servers. The PFC operates at continuous conduction mode (CCM) with peak efficiency of 99%. The power stage is followed by a baby boost converter, which helps to greatly reduce the size of the bulk capacitor. This design also includes e-meter functionality with 0.5% accuracy using AMC1306 as a current sensing device, eliminating the need for external power metering ICs. An alternative low- cost current sensing option using TMCS1133 is also provided in this design. The LMG3522 top-side cooled GaN device with integrated driver and protection, enables higher efficiency and reduces power supply size and complexity. The TMDSCNCD28P55X C2000™ real-time microcontroller is used for all the advanced controls including PFC control and e-metering.
Features
- High efficiency (99% peak efficiency) and high power density
- New flying cap voltage method balancing method
- Single current sensor for both PFC control and e-metering with < 0.5% accuracy
- Includes baby boost to extend holdup time and reduce bulk capacitor
- Re-rush current control when AC comes back from dropout
| Output voltage options | PMP41166.1 |
|---|---|
| Vin (Min) (V) | 90 |
| Vin (Max) (V) | 265 |
| Vout (Nom) (V) | 385 |
| Iout (Max) (A) | 9.35 |
| Output Power (W) | 3599.75 |
| Isolated/Non-Isolated | Non-Isolated |
| Input Type | AC |
| Topology | Boost- PFC |
A fully assembled board has been developed for testing and performance validation only, and is not available for sale.
Design files & products
Design files
Download ready-to-use system files to speed your design process.
Test results for the reference design, including efficiency graphs, test prerequisites and more
Detailed overview of design layout for component placement
Complete listing of design components, reference designators, and manufacturers/part numbers
Files used for 3D models or 2D drawings of IC components
Design file that contains information on physical board layer of design PCB
PCB layer plot file used for generating PCB design layout
Detailed schematic diagram for design layout and components
Products
Includes TI products in the design and potential alternatives.
TMS320F28P559SG-Q1 — Automotive 32-bit C2000™ MCU with 150MHz 512 KB flash C28x + CLA, five ADCs, CLB, AES and NPU
LMG3522R030 — 650-V 30-mΩ GaN FET with integrated driver, protection and temperature reporting
AMC1306M05 — ±50-mV input, precision current sensing reinforced isolated modulator
TMS320F28P550SJ — C2000™ 32-bit MCU with 150MHz 1.1MB flash C28x + CLA, five ADCs, CLB, AES and NPU
TMS320F28P550SG — C2000™ 32-bit MCU with 150MHz 512KB flash C28x + CLA, five ADCs, CLB, AES and NPU
Start development
Technical documentation
| Top documentation | Type | Title | Format options | Date |
|---|---|---|---|---|
| * | Test report | 3.6kW 3-Level Flying Cap Totem-Pole Bridgeless PFC Reference Design | PDF | HTML | Mar 19, 2026 |
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