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TIDA-010937

Isolated low delay high PWM rejection Hall current sense reference design with digital interface

TIDA-010937

Design files

Overview

This reference design demonstrates an accurate low latency reinforced isolated bidirectional current sense system using the TMCS1123 precision Hall-effect current sensor for reliable phase current and DC-link current sensing with three phase inverters up to ±62A and less than 100ns over-current detection time. The overcurrent threshold is configurable up to 2.5-times the full-scale input current range. A small formfactor 12-bit A/D converter with high-speed SPI or a delta-sigma modulator with up to 21 MHz clock offer a high noise immunity 3.3V I/O digital interface. The interface connects to host processors like a C2000 or Sitara MCU for easy performance evaluation of in-package hall-sensors with different A/D conversion technologies. 

Features
  • High linearity and low lifetime drift current sensor with low noise help achieve 9.7 ENOB (effective number of bits) over a range of ±62A     
  • Precision Hall-effect current sensor with ±1300V reinforced isolation working voltage and integrated overcurrent detection help reduce system cost         
  • Low conductor resistance minimize power loss and ease thermal dissipation requirements         
  • Low analog propagation delay 0.6us, total 1.6us delay with A/D conversion and SPI transfer help achieve faster current loop and direct torque control         
  • Fast overcurrent response help increase system reliability with fast switching GaN and SiC-FET inverters         
  • High common mode transient immunity and high external magnetic field rejection help increase system accuracy and reliability     
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

PDF | HTML
TIDUF65.PDF (3122 K)

Reference design overview and verified performance test data

TIDMCS4.PDF (326 K)

Detailed schematic diagram for design layout and components

TIDMCS5.PDF (158 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDMCS6.PDF (364 K)

Detailed overview of design layout for component placement

TIDMCS8.ZIP (2434 K)

Files used for 3D models or 2D drawings of IC components

TIDCGO1.ZIP (2783 K)

Design file that contains information on physical board layer of design PCB

TIDMCS7.PDF (1052 K)

PCB layer plot file used for generating PCB design layout

Products

Includes TI products in the design and potential alternatives.

Hall-effect current sensors

TMCS1123±1300V reinforced isolation, 80Arms 250kHz Hall-effect current sensor with AFR, reference and ALERT

Data sheet: PDF | HTML
Hall-effect current sensors

TMCS112680ARMS 500kHz Hall-effect current sensor with AFR, reference and ALERT

Data sheet: PDF | HTML
Precision ADCs

ADS7043Ultra-Low-Power Ultra-Small-Size SAR ADC | 12 Bit | 1MSPS | Pseudo Differential

Data sheet: PDF | HTML
Precision ADCs

AMC1035Precision delta-sigma modulator with ±1-V bipolar input and 2.5-V reference output

Data sheet: PDF | HTML

Technical documentation

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Type Title Date
Design guide Isolated Low Delay High PWM Rejection Hall Current Sense Reference Design With Digital Interface PDF | HTML Mar. 30, 2024

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