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PMP41043

1.6-kW reference design with CCM totem pole PFC and current-mode LLC realized by C2000 and GaN

Design files

PMP41043

Design files

Overview

This reference design demonstrates a hybrid hysteresis control (HHC) method, a current mode control method on half-bridge LLC stage with a C2000 F28004x microcontroller. The hardware is based on TIDA-010062 which is 1-kW, 80 Plus titanium, GaN CCM totem pole bridgeless PFC and half-bridge LLC reference design. A separated sensing card is added for hybrid hysteresis control which recreates the voltage on the resonant capacitor.

This HHC LLC stage shows better transient response and ease-of-control loop design compared with the single-loop voltage mode control (VMC) method.

Features
  • Current-mode controlled LLC
  • 10-kHz loop bandwidth
  • < 100-µs recovery time
  • < 500-mV deviation under full load transition
Output voltage options PMP41043.1
Vin (Min) (V) 100
Vin (Max) (V) 264
Vout (Nom) (V) 12
Iout (Max) (A) 84
Output Power (W) 1008
Isolated/Non-Isolated Isolated
Input Type AC
Topology Boost- PFC^Half Bridge- LLC^PFC- Boost
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Design files & products

Design files

Download ready-to-use system files to speed your design process.

download Test report — PMP41043
PDF | HTML
TIDT306.PDF (874 KB)

Test results for the reference design, including efficiency graphs, test prerequisites and more

download Assembly drawing — PMP41043
TIDMB05.PDF (525 KB)

Detailed overview of design layout for component placement

download Bill of materials (BOM) — PMP41043
TIDMB04.PDF (153 KB)

Complete listing of design components, reference designators, and manufacturers/part numbers

download CAD/CAE symbol — PMP41043
TIDMB07.ZIP (24427 KB)

Files used for 3D models or 2D drawings of IC components

download Gerber file — PMP41043
TIDCGB1.ZIP (429 KB)

Design file that contains information on physical board layer of design PCB

download PCB layout — PMP41043
TIDMB06.PDF (2314 KB)

PCB layer plot file used for generating PCB design layout

download Schematic — PMP41043
TIDMB03.ZIP (747 KB)

Detailed schematic diagram for design layout and components

Products

Includes TI products in the design and potential alternatives.

DC/DC converters

TPS560430 — 4V to 36V, 0.6A synchronous step-down SIMPLE SWITCHER® power converter

Data sheet: PDF | HTML
Gallium nitride (GaN) power stages

LMG3410R070 — 600-V 70mΩ GaN with integrated driver and protection

Data sheet: PDF | HTML
Real-time digital power MCUs

TMS320F280049 — C2000™ 32-bit MCU with 100-MHz, FPU, TMU, 256-kb Flash, CLA, PGAs, SDFM

Data sheet: PDF | HTML
Hall-effect current sensors

TMCS1100 — ±600V basic isolation, 20Arms 80kHz Hall-effect current sensor with external reference

Data sheet: PDF | HTML
Analog current-sense amplifiers

INA180 — 26V, 350kHz current sense amplifier

Data sheet: PDF | HTML
High-speed op amps (GBW ≥ 50 MHz)

OPA365 — 5V, 50MHz, Precision, High-CMRR, Rail-to-Rail Operational Amplifier

Data sheet: PDF | HTML
Precision op amps (Vos<1mV)

OPA2376 — Dual, precision, low-noise, low quiescent current operational amplifier

Data sheet: PDF | HTML
Isolated gate drivers

UCC21540 — 5.7kVrms 4A/6A dual-channel isolated gate driver with dual inputs, DT pin & 8V UVLO in DW or DWK pkg

Data sheet: PDF | HTML
Isolated gate drivers

UCC21222 — 3.0kVrms 4A/6A dual-channel isolated gate driver with disable pin, programmable deadtime & 8V UVLO

Data sheet: PDF | HTML
Gallium nitride (GaN) power stages

LMG3422R050 — 600-V 50-mΩ GaN FET with integrated driver, protection and temperature reporting

Data sheet: PDF | HTML

Start development

Hardware development

Daughter card

LMG3410-HB-EVM — LMG3410R070 600-V 70-mΩ GaN half-bridge daughter card

This reference design demonstrates a hybrid hysteresis control (HHC) method, a current mode control method on half-bridge LLC stage with a C2000 F28004x microcontroller. The hardware is based on TIDA-010062 which is 1-kW, 80 Plus titanium, GaN CCM totem pole bridgeless PFC and half-bridge LLC (...)

EVM user’s guide: PDF
Supported products & hardware

Supported products & hardware

Hardware development
Reference design
PMP20873 — 99% Efficient 1kW GaN-based CCM Totem-pole Power Factor Correction (PFC) Converter Reference Design PMP20978 — High Efficiency and Power Density 1kW Resonant Converter Reference Design with High Voltage GaN FET PMP21309 — 24-V/500-W resonant converter reference design with HV GaN FET PMP41006 — 1-kW reference design with CCM totem pole PFC and current-mode LLC realized by C2000™ and GaN PMP41043 — 1.6-kW reference design with CCM totem pole PFC and current-mode LLC realized by C2000 and GaN TIDA-010062 — 1-kW, 80+ titanium, GaN CCM totem pole bridgeless PFC and half-bridge LLC with LFU reference design TIDM-02008 — Bidirectional high density GaN CCM totem pole PFC using C2000™ MCU TIDM-1007 — High efficiency GaN CCM totem pole bridgeless Power Factor Correction (PFC) reference design
Evaluation board
LMG34XX-BB-EVM — LMG34xx GaN system-level evaluation motherboard for LMG341x Family
In stock
Limit:
Out of stock on TI.com
Not available on TI.com

LMG3410-HB-EVM — LMG3410R070 600-V 70-mΩ GaN half-bridge daughter card

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Hardware development
Reference design
PMP20873 — 99% Efficient 1kW GaN-based CCM Totem-pole Power Factor Correction (PFC) Converter Reference Design PMP20978 — High Efficiency and Power Density 1kW Resonant Converter Reference Design with High Voltage GaN FET PMP21309 — 24-V/500-W resonant converter reference design with HV GaN FET PMP41006 — 1-kW reference design with CCM totem pole PFC and current-mode LLC realized by C2000™ and GaN PMP41043 — 1.6-kW reference design with CCM totem pole PFC and current-mode LLC realized by C2000 and GaN TIDA-010062 — 1-kW, 80+ titanium, GaN CCM totem pole bridgeless PFC and half-bridge LLC with LFU reference design TIDM-02008 — Bidirectional high density GaN CCM totem pole PFC using C2000™ MCU TIDM-1007 — High efficiency GaN CCM totem pole bridgeless Power Factor Correction (PFC) reference design
Evaluation board
LMG34XX-BB-EVM — LMG34xx GaN system-level evaluation motherboard for LMG341x Family
Evaluation board

TMDSCNCD280025C — TMS320F280025C controlCARD evaluation module

This reference design demonstrates a hybrid hysteresis control (HHC) method, a current mode control method on half-bridge LLC stage with a C2000 F28004x microcontroller. The hardware is based on TIDA-010062 which is 1-kW, 80 Plus titanium, GaN CCM totem pole bridgeless PFC and half-bridge LLC (...)

EVM user’s guide: PDF | HTML
Supported products & hardware

Supported products & hardware

Hardware development
Reference design
PMP23069 — 3-kW, 180-W/in3 single-phase totem-pole bridgeless PFC reference design with 16-A max input PMP41006 — 1-kW reference design with CCM totem pole PFC and current-mode LLC realized by C2000™ and GaN PMP41043 — 1.6-kW reference design with CCM totem pole PFC and current-mode LLC realized by C2000 and GaN TIDA-010062 — 1-kW, 80+ titanium, GaN CCM totem pole bridgeless PFC and half-bridge LLC with LFU reference design TIDA-010236 — 4-kW GaN totem-pole PFC reference design for appliances TIDM-1001 — Two Phase Interleaved LLC Resonant Converter Reference Design Using C2000™ MCUs
In stock
Limit:
Out of stock on TI.com
Not available on TI.com

TMDSCNCD280025C — TMS320F280025C controlCARD evaluation module

close
Latest version
Version: null
Release date:
open-in-new

View all versions

Hardware development
Reference design
PMP23069 — 3-kW, 180-W/in3 single-phase totem-pole bridgeless PFC reference design with 16-A max input PMP41006 — 1-kW reference design with CCM totem pole PFC and current-mode LLC realized by C2000™ and GaN PMP41043 — 1.6-kW reference design with CCM totem pole PFC and current-mode LLC realized by C2000 and GaN TIDA-010062 — 1-kW, 80+ titanium, GaN CCM totem pole bridgeless PFC and half-bridge LLC with LFU reference design TIDA-010236 — 4-kW GaN totem-pole PFC reference design for appliances TIDM-1001 — Two Phase Interleaved LLC Resonant Converter Reference Design Using C2000™ MCUs
Daughter card

TMDSCNCD280039C — TMS320F280039C evaluation module controlCARD

This reference design demonstrates a hybrid hysteresis control (HHC) method, a current mode control method on half-bridge LLC stage with a C2000 F28004x microcontroller. The hardware is based on TIDA-010062 which is 1-kW, 80 Plus titanium, GaN CCM totem pole bridgeless PFC and half-bridge LLC (...)

EVM user’s guide: PDF | HTML
Supported products & hardware

Supported products & hardware

Hardware development
Reference design
PMP23338 — 3.6kW single-phase totem-pole bridgeless PFC reference design with e-meter functionality PMP41006 — 1-kW reference design with CCM totem pole PFC and current-mode LLC realized by C2000™ and GaN PMP41037 — 1kW, 800V to 12V serial half-bridge bidirectional DCX with GaN and C2000 Reference Design PMP41043 — 1.6-kW reference design with CCM totem pole PFC and current-mode LLC realized by C2000 and GaN PMP41081 — 1-kW, 12-V HHC LLC reference design using C2000™ real-time microcontroller TIDA-010054 — Bi-directional, dual active bridge reference design for level 3 electric vehicle charging stations TIDA-010062 — 1-kW, 80+ titanium, GaN CCM totem pole bridgeless PFC and half-bridge LLC with LFU reference design TIDA-010087 — 100-A Dual-phase digital control battery tester reference design TIDA-010938 — 10kW, GaN-based single-phase string inverter with battery energy storage system reference design TIDA-01606 — 11-kW, bidirectional three-phase three-level (T-type) inverter and PFC reference design TIDM-02012 — High-voltage HEV/EV HVAC eCompressor motor control reference design with MathWorks® TIDM-02013 — 7.4-kW on-board charger reference design with CCM totem pole PFC and CLLLC DC/DC using C2000™ MCU TIDM-02014 — High-power, high-performance automotive SiC traction inverter reference design
Daughter card
TMDSHSECDOCK — HSEC180 controlCARD baseboard docking station
In stock
Limit:
Out of stock on TI.com
Not available on TI.com

TMDSCNCD280039C — TMS320F280039C evaluation module controlCARD

close
Latest version
Version: null
Release date:
open-in-new

View all versions

Hardware development
Reference design
PMP23338 — 3.6kW single-phase totem-pole bridgeless PFC reference design with e-meter functionality PMP41006 — 1-kW reference design with CCM totem pole PFC and current-mode LLC realized by C2000™ and GaN PMP41037 — 1kW, 800V to 12V serial half-bridge bidirectional DCX with GaN and C2000 Reference Design PMP41043 — 1.6-kW reference design with CCM totem pole PFC and current-mode LLC realized by C2000 and GaN PMP41081 — 1-kW, 12-V HHC LLC reference design using C2000™ real-time microcontroller TIDA-010054 — Bi-directional, dual active bridge reference design for level 3 electric vehicle charging stations TIDA-010062 — 1-kW, 80+ titanium, GaN CCM totem pole bridgeless PFC and half-bridge LLC with LFU reference design TIDA-010087 — 100-A Dual-phase digital control battery tester reference design TIDA-010938 — 10kW, GaN-based single-phase string inverter with battery energy storage system reference design TIDA-01606 — 11-kW, bidirectional three-phase three-level (T-type) inverter and PFC reference design TIDM-02012 — High-voltage HEV/EV HVAC eCompressor motor control reference design with MathWorks® TIDM-02013 — 7.4-kW on-board charger reference design with CCM totem pole PFC and CLLLC DC/DC using C2000™ MCU TIDM-02014 — High-power, high-performance automotive SiC traction inverter reference design
Daughter card
TMDSHSECDOCK — HSEC180 controlCARD baseboard docking station
Daughter card

TMDSCNCD280049C — F280049C evaluation module for C2000™ MCU controlCARD™

This reference design demonstrates a hybrid hysteresis control (HHC) method, a current mode control method on half-bridge LLC stage with a C2000 F28004x microcontroller. The hardware is based on TIDA-010062 which is 1-kW, 80 Plus titanium, GaN CCM totem pole bridgeless PFC and half-bridge LLC (...)

EVM user’s guide: PDF | HTML
Supported products & hardware

Supported products & hardware

Hardware development
Reference design
PMP21495 — 6.6 kW, bi-directional, dual-active-bridge CLLLC resonant converter reference design PMP21999 — 6.6 kW, bi-directional CLLLC resonant converter reference design using PCB winding transformer PMP23126 — 3-kW phase-shifted full bridge with active clamp reference design with > 270-W/in3 power density PMP23249 — 650-V 30-mΩ GaN FET daughter card reference design PMP41006 — 1-kW reference design with CCM totem pole PFC and current-mode LLC realized by C2000™ and GaN PMP41043 — 1.6-kW reference design with CCM totem pole PFC and current-mode LLC realized by C2000 and GaN TIDA-00915 — Three-phase, 1.25-kW, 200-VAC small form factor GaN inverter reference design for integrated drives TIDA-010059 — In-phase current-sense reference design for 230-VAC motor drives using hall-effect current sensors TIDA-010062 — 1-kW, 80+ titanium, GaN CCM totem pole bridgeless PFC and half-bridge LLC with LFU reference design TIDA-010086 — Digital control cost-optimized 10-A battery formation and test reference design TIDA-010203 — 4-kW single-phase totem pole PFC reference design with C2000 and GaN TIDA-010210 — 11-kW, bidirectional, three-phase ANPC based on GaN reference design TIDA-010231 — Analog front end for arc detection in photovoltaic applications reference design TIDM-02000 — Peak current-mode controlled phase-shifted full-bridge reference design using C2000™ real-time MCU TIDM-02002 — Bidirectional CLLLC resonant dual active bridge (DAB) reference design for HEV/EV onboard charger TIDM-02008 — Bidirectional high density GaN CCM totem pole PFC using C2000™ MCU TIDM-1007 — High efficiency GaN CCM totem pole bridgeless Power Factor Correction (PFC) reference design TIDM-1022 — Valley switching boost power factor correction (PFC) reference design
In stock
Limit:
Out of stock on TI.com
Not available on TI.com

TMDSCNCD280049C — F280049C evaluation module for C2000™ MCU controlCARD™

close
Latest version
Version: null
Release date:
open-in-new

View all versions

Hardware development
Reference design
PMP21495 — 6.6 kW, bi-directional, dual-active-bridge CLLLC resonant converter reference design PMP21999 — 6.6 kW, bi-directional CLLLC resonant converter reference design using PCB winding transformer PMP23126 — 3-kW phase-shifted full bridge with active clamp reference design with > 270-W/in3 power density PMP23249 — 650-V 30-mΩ GaN FET daughter card reference design PMP41006 — 1-kW reference design with CCM totem pole PFC and current-mode LLC realized by C2000™ and GaN PMP41043 — 1.6-kW reference design with CCM totem pole PFC and current-mode LLC realized by C2000 and GaN TIDA-00915 — Three-phase, 1.25-kW, 200-VAC small form factor GaN inverter reference design for integrated drives TIDA-010059 — In-phase current-sense reference design for 230-VAC motor drives using hall-effect current sensors TIDA-010062 — 1-kW, 80+ titanium, GaN CCM totem pole bridgeless PFC and half-bridge LLC with LFU reference design TIDA-010086 — Digital control cost-optimized 10-A battery formation and test reference design TIDA-010203 — 4-kW single-phase totem pole PFC reference design with C2000 and GaN TIDA-010210 — 11-kW, bidirectional, three-phase ANPC based on GaN reference design TIDA-010231 — Analog front end for arc detection in photovoltaic applications reference design TIDM-02000 — Peak current-mode controlled phase-shifted full-bridge reference design using C2000™ real-time MCU TIDM-02002 — Bidirectional CLLLC resonant dual active bridge (DAB) reference design for HEV/EV onboard charger TIDM-02008 — Bidirectional high density GaN CCM totem pole PFC using C2000™ MCU TIDM-1007 — High efficiency GaN CCM totem pole bridgeless Power Factor Correction (PFC) reference design TIDM-1022 — Valley switching boost power factor correction (PFC) reference design
TI’s Standard Terms and Conditions for Evaluation Items apply.

Technical documentation

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* Test report 1.6-kW RefDes W/ CCM Totem Pole PFC & Current-Mode LLC Realized by C2000 & GaN PDF | HTML Oct 24, 2022

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