TIDA-01629

48V/500W Three-phase Inverter with Smart Gate Driver Reference Design for Servo Drives

TIDA-01629

Design files

Overview

Efficiency, protection, and integration are important design factors for compact DC-fed drives up to 60VDC. This reference design shows a three-phase inverter with nominal 48-V DC input and a 10-ARMS output current.  The 100-V intelligent three-phase gate driver DRV8350R with integrated buck converter and six 100-V NexFET™ power MOSFETs with ultra-low gate charge enable high efficiency of the power stage.  Using the internal protection features of the DRV8350R, the power stage is protected against overtemperature, overcurrent, and short-circuit between the motor terminals and motor terminals to ground. Precision phase current sensing is achieved using the INA240. The interface is a 3.3-V I/O to connect a host MCU like the C2000™ MCU for brushless AC motor control.

Features
  • Three-phase inverter with 24-60VDC input and 10 Arms continuous phase current for servo drives
  • Very high peak efficiency (99.0%) eliminates need for heat sink or cooling fan
  • Smart three phase gate driver DRV8350R with on-chip hardware protection and integrated DC/DC buck for gate drive supply
  • Fully protected power stage: Shoot-through, over current, short circuit, under voltage, over temperature protection
  • Programmable gate driver source/sink currents from 50mA to 2A eases optimization of efficiency and EMI performance including VGS handshake and minimum dead-time insertion to avoid shoot-through
  • In-phase shunt measurement based (1mOhm) current sensing with INA240 high-common mode rejection zero-drift current sense amplifier
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Design files & products

Design files

Download ready-to-use system files to speed your design process.

TIDUE60.PDF (7449 KB)

Reference design overview and verified performance test data

TIDRX52.PDF (447 KB)

Detailed overview of design layout for component placement

TIDRX51.PDF (66 KB)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDRX54.ZIP (3323 KB)

Files used for 3D models or 2D drawings of IC components

TIDCEW1.ZIP (662 KB)

Design file that contains information on physical board layer of design PCB

TIDRX53.PDF (1859 KB)

PCB layer plot file used for generating PCB design layout

TIDRX50.PDF (453 KB)

Detailed schematic diagram for design layout and components

Products

Includes TI products in the design and potential alternatives.

Shunt voltage references

TLV431B-Q1Automotive, low-voltage adjustable precision shunt regulator

Data sheet: PDF | HTML
Analog temperature sensors

TMP2351C analog temperature sensor, 10 mV/C

Data sheet: PDF | HTML
BLDC drivers

DRV8162105V max single half-bridge smart gate driver with STO functionality

Data sheet: PDF | HTML
BLDC drivers

DRV8350R102-V max 3-phase smart gate driver with buck regulator

Data sheet: PDF | HTML
Power modules (integrated inductor)

LMZM2360136-V, 1-A Step-Down DC-DC Power Module in 3.8-mm × 3-mm Package

Data sheet: PDF | HTML
RS-485 & RS-422 transceivers

THVD15505-V RS-485 transceiver with ±18-kV IEC ESD protection

Data sheet: PDF | HTML
Analog current-sense amplifiers

INA240-4 to 80V, bidirectional, ultra-precise current sense amplifier with enhanced PWM rejection

Data sheet: PDF | HTML
MOSFETs

CSD19532Q5B100-V, N channel NexFET™ power MOSFET, single SON 5 mm x 6 mm, 4.9 mOhm

Data sheet: PDF | HTML
DC/DC converters

TPS621623V-17V 1A Step-Down Converters with DCS-Control™

Data sheet: PDF | HTML

Start development

Hardware development

Development kit

LAUNCHXL-F28379D — F28379D LaunchPad™ development kit for C2000™ Delfino™ MCU

Efficiency, protection, and integration are important design factors for compact DC-fed drives up to 60VDC. This reference design shows a three-phase inverter with nominal 48-V DC input and a 10-ARMS output current.  The 100-V intelligent three-phase gate driver DRV8350R with integrated buck (...)
Supported products & hardware

Supported products & hardware

Hardware development
Reference design
TIDA-010025 Three-phase inverter reference design for 200-480 VAC drives with opto-emulated input gate drivers TIDA-010026 Robust interface reference design for EnDat2.2 absolute encoders TIDA-01401 High EMC immunity RS-485 interface reference design for absolute encoders TIDA-01540 Three-Phase Inverter Reference Design Using Gate Driver With Built-in Dead Time Insertion TIDA-01541 High-Bandwidth Phase Current and DC-Link Voltage Sensing Reference Design for Three-Phase Inverters TIDA-01629 48V/500W Three-phase Inverter with Smart Gate Driver Reference Design for Servo Drives TIDA-01630 High EMC Immunity RS485 Interface Reference Design for Tamagawa Encoders TIDA-01633 Compact Programmable 4-20mA and +/-10V Analog Output Reference Design for AC/Servo Drives TIDA-020001 Automotive 144-Zone Local Dimming Backlight Reference Design TIDA-060001 SunSpec Rapid Shutdown Transmit and Receive Reference Design TIDM-02007 Dual-axis motor drive using fast current loop (FCL) and SFRA on a single MCU reference design TIDM-1008 EnDat 2.2 Absolute Encoder Master Interface Reference Design for C2000 MCUs TIDM-1010 BiSS-C Absolute Encoder Master Interface Reference Design for C2000 MCUs TIDM-1011 Tamagawa T-Format Absolute Encoder Master Interface Reference Design for C2000 MCUs
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LAUNCHXL-F28379D F28379D LaunchPad™ development kit for C2000™ Delfino™ MCU

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Hardware development
Reference design
TIDA-010025 Three-phase inverter reference design for 200-480 VAC drives with opto-emulated input gate drivers TIDA-010026 Robust interface reference design for EnDat2.2 absolute encoders TIDA-01401 High EMC immunity RS-485 interface reference design for absolute encoders TIDA-01540 Three-Phase Inverter Reference Design Using Gate Driver With Built-in Dead Time Insertion TIDA-01541 High-Bandwidth Phase Current and DC-Link Voltage Sensing Reference Design for Three-Phase Inverters TIDA-01629 48V/500W Three-phase Inverter with Smart Gate Driver Reference Design for Servo Drives TIDA-01630 High EMC Immunity RS485 Interface Reference Design for Tamagawa Encoders TIDA-01633 Compact Programmable 4-20mA and +/-10V Analog Output Reference Design for AC/Servo Drives TIDA-020001 Automotive 144-Zone Local Dimming Backlight Reference Design TIDA-060001 SunSpec Rapid Shutdown Transmit and Receive Reference Design TIDM-02007 Dual-axis motor drive using fast current loop (FCL) and SFRA on a single MCU reference design TIDM-1008 EnDat 2.2 Absolute Encoder Master Interface Reference Design for C2000 MCUs TIDM-1010 BiSS-C Absolute Encoder Master Interface Reference Design for C2000 MCUs TIDM-1011 Tamagawa T-Format Absolute Encoder Master Interface Reference Design for C2000 MCUs

Technical documentation

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Top documentation Type Title Format options Date
* Design guide 48-V, 500-W, Three-Phase Inverter With Smart Gate Driver Reference Design Sep 25, 2018
E-book E-book: An engineer’s guide to industrial robot designs Feb 12, 2020
Technical article Getting the most out of your power stage at the full temperature range – part 2 PDF | HTML Sep 12, 2019
Technical article Getting the most out of your power stage at the full temperature range – part 1 PDF | HTML Jun 7, 2019
Technical article Anything but discrete: How to simplify 48-V to 60-V DC-fed three-phase inverter de PDF | HTML Feb 1, 2019

Related design resources

Software development

DRIVER OR LIBRARY
CONTROLSUITE controlSUITE™ Software Suite: Software and Development Tools for C2000™ Microcontrollers

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